All About Rack and Storage System Damage and Repair

All About Rack and Storage System Damage and Repair

The $8.2 billion warehouse racking market is undergoing rapid expansion as businesses across the globe embrace the benefits of easy material handling via systematic storage.

Are you one of these industry players wanting to upgrade your facility with the latest storage systems?

If so, there are a few things you need to know about storage system durability and repairs. Keep reading for all the details. 

Choosing the Ideal Storage System

The type of storage systems you use in your business can affect your operations, your productivity, and your budget. Picking the wrong rack for the job will result in unnecessary damages and repairs. These are your options:

High-Density Storage Systems

These types of racking systems can store more goods at a time, but it’s more difficult to select and move items as required. These types of racks suit retail, general warehousing, and freezer/cooler applications. The most common types are:

  • Double or triple depth racks
  • Drive-in/drive-through
  • Push back
  • Pallet flow

When used in the wrong environments, there’s a high risk of forklifts colliding with or impacting these storage racks. 

Pushback Racking

This is a type of high-density racking system that offers up to 65% more storage capacity per cubic meter. These consist of a series of nested carts on inclined steel rails.

They can store pallet loads on both sides of an aisle up to six pallets deep. When you add a new pallet to the racking system, it pushes the previous one backward.

When loaded from front to back, this pallet system works perfectly for a last-in-first-out inventory system. 

Low-Density Storage Systems

Low-density storage systems offer easy access to boxes but have limited storage capacity. They’re best suited to general warehousing and manufacturing.

These are the main types of low-density storage systems:

  • Selective Racking suited to First-In, First-Out systems
  • Double reach racking

You need specialized forklifts to work around double-reach racks, without them, you’re bound to end up with unnecessary damages to your racks and goods. 

Common Damages to Storage Systems

You should inspect your storage shelves and pallets regularly for damages and wear. Some of the most common problems to keep tabs on include:

  • Safety lock and beam damage
  • Diagonal or horizontal bracing damage
  • Twisted or sheared baseplates
  • Missing anchors on footplates
  • Post upright or column damage 
  • Overloaded beams and frames beyond capacity limits

These issues can cause rack failure, resulting in damage to goods and workplace injuries. For this reason, it’s imperative to remove all goods from the damaged racks immediately and cordon off the area to restrict access. 

Fortunately, specialized rack repair services can usually remedy these problems quickly before any issues arise, click for more.

Planning For Success

You might not give your warehouse storage system much thought until something goes wrong. Yet, you can save yourself a wealth of unnecessary expenses by considering the above aspects at the outset.

Sufficient planning and preparation are the keys to success in any endeavor. Browse our website for more information on how to maximize the efficiency of your home and business.

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